It provides both time and cost savings thanks to its ability to perform complex bending easily with its standard 4-axis back rest (X, R, Z1, Z2) and other accessories that assist bending.
Thanks to the standard motorized crowning system, the deflection balance can be ideally achieved with the motor. Thus, precise bends are obtained.
Provides minimal energy consumption. Cylinders and hydraulic installations that provide easy maintenance are used. Thus, maintenance needs are kept at minimum. This way, the machine offers low operating costs.
With its speed and versatility, it is a profitable investment and can pay off for itself in a short time.
Fast, easy, error-free, and precise programming is possible thanks to the linear rulers produced at high quality standards in special production facilities.
Sliding front support arms with stopper, scaled according to the metric system, allows more precise and easier bending operations.
This is the semi-automatic laser-based bending angle measuring device enables the user to determine the exact bending angle for press brakes by a built-in semiconductor laser with line optics and the 1/3” CMOS-camera together with strain gauges – and it works contactlessly.
The bending angle is measured by scanning the projection of the laser beam to the surface of the sheet metal with the CMOS camera. The angle between the laser and the viewing axis of the camera defines the correlation between the position of the line in the camera image and the angle between the sensor and the sheet metal. With a second sensor at the opposite site the bending angle is calculated.
It is mounted on the press brake under an angle of 45° to the die in a working distance of 160-300 mm below the die. It is moveable along the die manually (or automatically). Due to its mounting position the measuring range is 0° to 180°. For each measuring position there are 2 sensors needed.
The sensor accuracy is better than ±0.1°. The system accuracy is influenced by the control, the machine accuracy, the tools and the material. To increase the bending accuracy the sensors were calibrated after mounting. So, the mounting errors are reduced.
The result is a bending angle with a never seen precision just after one bending step regardless of if differences in material properties such as thickness or other.
The first advantage of this system is allowing the bending of complex shapes easily and accurately within view, especially Z-bends or narrow parts. Complete quality control is possible with this system without any additional time and with maximum accuracy and reproducibility.
KEBA KeMes A200 device procures to see the angles that it measures, on your controller’s screen while communicating with it’s smart Bluetooth USB dongle. It is located on punch easily by the help of the magnets which are inside of it. Device calculates the current angle while bending under favor of lasers which are spreads on a single source. KeMes A200 is easy to use and it has 2 mods which names are “Machine” and “Manual” can make optionally single measurement, continuous measurement and automatic measurement which is called “Machine” mod. The aim of machine mod is analyzing upper beam movements. It can be charged with USB cable and its adapter and its battery life is about 6 hours.
ErTouch controller instantly shows data that is received from sheet with the aid of KEBA integration. After bending is over, ErTouch offers chance to enter correction angles by comparing the angle measured by KeMes A200 and the angle programmed by user. This devices measurement range is between 30° and 150° and its measurement precision is ±0.2°. It has 162 mm width, 48.5 mm height, 15.3 mm depth and measurement results is shown on its high-contrast OLED display.
One of the backgauge latches moves within ±100 mm and enables conical bending.
Precision. Flexibility. Automation.
Ermaksan’s ATF Type Backgauge System is engineered for manufacturers who demand exceptional accuracy and efficiency in complex and multi-step bending operations. Equipped with 6 high-speed servo-controlled axes (X1, X2, R1, R2, Z1, Z2), the system enables:
✅ Precise and fully automatic part positioning, even for asymmetrical or multi-angle parts
✅ Faster setup times, reducing downtime between production batches
✅ Enhanced repeatability and accuracy, critical for high-volume and high-precision bending tasks
✅ Dynamic adaptability to complex geometries, offsets, and irregular part shapes
✅ Improved operator safety and reduced manual adjustments
Designed to work seamlessly with Ermaksan’s advanced press brake models, the ATF backgauge system maximizes throughput and reduces error margins—making it an ideal solution for industries such as aerospace, automotive, defense, and contract metal fabrication.
Technical Highlights
Axes Configuration: X1, X2, R1, R2, Z1, Z2 (independent movement for full flexibility)
Servo Motor Control: High-speed, high-accuracy movement on all axes
CNC Integration: Full compatibility with Delem, ESA, and Cybelec controllers
Robust Construction: Rigid frame and anti-vibration design for consistent performance
Software Support: Offline programming and 3D simulation-ready
Ideal For
Complex parts requiring multi-bend sequences
Variable-size production with frequent part changes
Precision applications where repeatability is critical
Factories aiming to scale with automation and smart manufacturing systems
The LEUZE MLC510 rear light curtain provides Category 4 level safety protection in accordance with IEC 61496 standards. The system continuously monitors the rear working zone using infrared transmitter-receiver pairs and interrupts machine operation upon any detected intrusion.
This ensures operator safety without physical barriers and is ideal for high-throughput environments requiring frequent rear-side access for material handling or process observation.
The REARGUARD+SWITCH is a manually operated rear sliding guard system equipped with an integrated safety interlock switch. Its steel-framed structure includes observation windows made of impact-resistant transparent panels, allowing visual monitoring of the internal machine area without removing the guard.
When opened, the interlock switch sends a stop signal to the safety PLC, disabling machine motion and ensuring compliance with EN ISO 14120 and EN ISO 13849-1 safety standards.
This motorized rear protection shutter is constructed from interlocking aluminium slats and can be controlled either electrically or manually, depending on configuration. Available in anthracite grey or metallic grey color options, it provides both safety and aesthetic value.
The system includes integrated sensors that communicate with the safety PLC to stop the machine when the shutter is open, ensuring compliance with safety regulations and ease of use in automation environments.
Ergonomically designed dual foot control pedal enables hands-free and precise control of the bending process. The dual configuration allows flexible operation for both simple and complex bending cycles, enhancing operator safety and comfort.
In bending operations, natural deflection in the machine frame causes varying bend angles between the center and ends of the workpiece, especially in long parts. The CNC-controlled motorised crowning system eliminates this issue, ensuring consistent and accurate bend angles across the entire length of the workpiece.
Fully integrated with the CNC controller, the system automatically adjusts crowning during bending. This delivers high precision and repeatability without the need for manual intervention.
Advantages
The CNC-controlled motorised crowning system delivers superior quality, speed, and reliability for applications where precision and production capacity are essential.
Discover it now and take your production quality to the next level.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Thus, it ensures that every point of the bent part is at an equal bending angle.
The Rolleri B-LIGHT 01 system offers a visible laser-guided bend line without relying on the backgauge. It’s easily attachable and removable from the promecam system where the upper die is mounted, making it a time-saving and efficient tool for various bending applications.
The B-LIGHT 02 laser bend line system allows operators to clearly see the bending axis without using the backgauge. It is fixed to the upper beam, offering high-accuracy guidance especially during manual alignment or non-standard part bending operations.
The HAWE Hydraulic System delivers accurate oil circulation at the correct pressure, ensuring optimal performance for the main rollers, pressing rollers, and feeler adjustment rollers. This advanced system enhances machine efficiency, reliability, and long-term durability, even under intensive operating conditions.
Standard Specifications
Optional Specifications
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
The standard pendant arm securely mounts the CNC controller to the machine and allows it to be manually positioned forward or backward when needed. It offers a practical and dependable solution for everyday production needs.
The height-adjustable pendant arm is designed for workstations shared by multiple operators. It allows easy adjustment of the controller's height, ensuring ergonomic comfort and efficient control for all users.
The WILA Smart Tool Locator is an advanced positioning system that mounts full-length to the upper beam. Using laser beam technology, it precisely determines the optimal sequence for segmented punches installed in the upper tool holder during bending operations.
System Features
Laser Beam Technology - High-precision laser beam system clearly marks tool positions and provides visual guidance for accurate placement.
Full-Length Mounting - Complete upper beam integration ensures effective positioning capabilities across the entire tool length.
Intelligent Sequence Detection - Automatically calculates and displays the optimal punch arrangement based on specific bending operation requirements.
Seamless Integration - Easy integration with existing upper tool holder systems without modification requirements.
Rapid Setup - Completes complex tool arrangement calculations in seconds, significantly reducing operation time.
The Smart Tool Locator transforms tool positioning from guesswork into a science-based process. With laser guidance, every segmented punch finds its correct position on the first attempt.
Maximize production efficiency with precision tool positioning. Contact us for detailed information about the WILA Smart Tool Locator.
The central lubricating system automatically delivers precise lubrication to critical machine components, ensuring longer service life and reduced maintenance needs without requiring operator intervention. Its automatic skid lubrication system further enhances durability by distributing oil from the reservoir to targeted areas via a grease pump, distributor, and hoses at set intervals, keeping the machine in optimal working condition.
The AP3-AP4 Front Support Arms System is an intelligent sheet support solution developed to prevent deformation in thin, flexible sheets during bending. It is particularly effective in applications where the skirt (flange) length is large, which can cause the sheet edge to flex downward, resulting in poor part quality and operator difficulty.
By lifting the sheet from below and following the bending path, this system eliminates downward deflection, ensuring that the workpiece maintains its shape throughout the process. The result is more precise, consistent, and operator-friendly bending.
Key Technical Advantages:
The AP3-AP4 Front Support Arms System is engineered to elevate your bending operations by enhancing precision, repeatability, and operator comfort.
If the object is moved out of the way, the jaw continues its movement. Once calibrated, it automatically adjusts the height when the upper mould is changed.
If the object is moved out of the way, the jaw continues to move. Height adjustment is done manually.
If the object is moved out of the way, the jaw movement continues. If the object continues to stand in between, the jaw movement continues at slow speed (manually).
The system, which can also be used as front finger protection, stops the movement of the upper jaw when it detects any object. If the object is removed, the jaw continues its movement. If the object continues to stand in between, the jaw movement continues at slow speed (manually).
If the object is moved out of the way, the jaw movement continues. If the object continues to stand in the way, the jaw movement continues at a slow speed (manually).
In order to facilitate work processes and prevent errors, the programme is loaded automatically by reading the code from the sheet or anywhere else. Thus, your production times are reduced and your productivity increases.
Ermaksan’s robotic press brake solutions take metal fabrication to the next level by seamlessly integrating advanced robotics with high-precision press brakes. This integrated system automates the entire bending cycle, from precise picking and bending to depositing sheet metal, effectively reducing manual handling and significantly boosting productivity and consistency.
Our robotic systems enable high-speed, repeatable bending processes, enhancing both quality and throughput. Designed for flexibility, Ermaksan’s robotic press brakes cater to a wide range of metal fabrication needs, ensuring precision while minimizing operator intervention. They also improve safety by reducing manual handling on the production floor.
Why Choose Ermaksan’s Robotic Bending Systems?
Streamline Your Bending Process with Ermaksan
Our robotic press brakes combine precision with automation to optimize your bending operations. By automating the entire bending cycle, Ermaksan’s solutions improve speed, accuracy, and overall performance, driving both productivity and flexibility.
Elevate your metal fabrication processes today with Ermaksan’s robotic press brake solutions—the future of automated metal bending technology.
The IRIS Plus consists of a laser transmitter and receiver set mounted on the top beam of the press brake. The receiver unit includes a high-speed digital camera and image data processing system. This important device successfully performs real-time angle measurement and correction for the most demanding applications.
The ergonomic pendant arm allows smooth lateral and front-back movement, enabling the operator to adjust the control panel easily for optimal access. Ideal for workspaces where frequent repositioning is needed.
Standard Specifications
Optional Specifications
Standard Specifications
Optional Specifications
Discover the next generation of sheet metal bending with Ermaksan’s press brakes, seamlessly integrated with advanced cobot solutions. These cobot-powered systems manage material feeding, positioning, and secure holding, enabling precise and efficient bending processes. This integration enhances productivity, simplifies complex tasks, and optimizes production workflows, saving valuable time and resources.
Designed for modern manufacturing, our cobot-integrated press brakes offer flexible, efficient solutions—even for intricate bending requirements. Featuring an intuitive, user-friendly interface, these cobots are easy to program and require minimal training. Setting up a bending sequence is as simple as placing the cobot in free-drive mode: the operator guides the cobot through each step while the software records the precise movements and speeds.
A unique feature of our cobots is the two control buttons on the 6th axis, where the vacuum holder is located. By pressing these buttons, the operator can move the robot manually, guiding its trajectory without needing a teach pendant or specialized software knowledge. The cobot’s sensors respond to the force applied by the operator, allowing easy, hands-on teaching of the bending path. This approach removes the need for conventional programming, making automation accessible to all users. Manual operation can also be resumed anytime without requiring major adjustments.
The system is CE-compliant and can operate safely alongside the operator without light or safety barriers, as the robot stops immediately upon any impact. Ermaksan’s cobot-integrated press brakes bring flexibility, cost-efficiency, and optimized performance to your manufacturing operations, empowering you to elevate productivity with ease.
Choosing a cobot-integrated bending system allows you to enjoy the benefits of automation without the significant upfront costs and safety requirements associated with traditional robotic cells.
This manually operable horizontal sliding rear guard is available in custom colors, including body-matched or safety orange. It is designed to restrict access to the rear hazard zone of the press brake while allowing for simple manual operation.
Integrated safety switches halt machine operation when the door is not fully closed, ensuring operator safety and conformity with CE machinery safety directives.
ER 4.0 is Ermaksan’s proprietary Industry 4.0 software solution designed to digitalize sheet metal processing machines and production equipment. It provides real-time monitoring, performance analytics, and process optimization, enabling manufacturers to take full control of their operations through smart and connected technologies.
With its intuitive interface, ER 4.0 collects and visualizes machine data from the shop floor to help manufacturers make informed decisions and increase productivity. Its ability to integrate with ERP systems builds a seamless digital bridge between operations and management, supporting data-driven efficiency across the organization.
Key Benefits:
ALL INTEGRATED
Integrate your machine data with your MES and ERP applications.
ALL THE DATA
Record your machine historic performance data. Track your machine Job and Operator performance.
ALL THE MACHINES
Enable all your production line to be monitored. Retrofit you existing machines to our Industry 4.0 platform.
ANY WHERE
Monitor and track machine performance over the flexible easy to use WEB interface from any where
ANY TIME
Reach your machine performance data any time you like.
Generates a trend graph by compiling the operational information of the machine. Operation performance for the previous week may be monitored.
Indicates all the details of the work done, and information such as how long it did take the operator to complete which work and in what way.
Collects all the information during the stand-by, production and preparation processes to generate a general productivity chart.
It shows the instantaneous data of the operational elements of the machines as trend graph.
You may monitor your machines in different fields from a single screen.
This provides the lists of the operational and non-operational machines on the field and the summary of their operation.
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